Таблица веса квадратных и прямоугольных труб из нержавеющей стали

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The stainless steel offers good corrosion resistance against most common chemical corrodents and industrial atmospheres. The stainless square or rectangle tubes have the advantages of long service life, good corrosion resistance and lightweight can be used in industrial piping, automotive, instrumentation, medical and construction industries, such as stair handrails, railings, partitions, bicycles, medical equipment, cars and so on. Here is the weight chart of 304 square and rectangle tubing:

304 Stainless steel square and rectangle tubing weight 

Length:6000mm, Unit:KG

Размер 0.4 0.5 0.6 0.7 0.8 0.9 1 1.2 1.5 2 2.5 3 4 5
10×10 0.74 0.91 1.09 1.26 1.43 1.59
12×12 0.89 1.1 1.32 1.53 1.73 1.93 2.13 2.53
15×15 1.12 1.39 1.66 1.92 2.19 2.45 2.71 3.21 3.95
18×18 1.35 1.68 2 2.32 2.64 2.96 3.28 3.9 4.8
19×19 1.42 1.77 2.12 2.46 2.8 3.13 3.47 4.12 5.09 6.63
20×20 1.5 1.87 2.23 2.59 2.95 3.3 3.66 4.35 5.37 7.01
22×22 2.06 2.46 2.86 3.25 3.65 4.04 4.81 5.94 7.78
23×11 1.58 1.89 2.19 2.49 2.79 3.09 3.67 4.52 5.87
23×23 2.15 2.57 2.99 3.14 3.82 4.23 5.04 6.23 8.16
24×12 1.77 2.12 2.46 2.8 3.13 3.47 4.12 5.09 6.63
24×24 2.25 2.69 3.12 3.56 3.99 4.42 5.27 6.51 8.54
25×25 2.34 2.8 3.26 3.71 4.16 4.61 5.49 6.8 8.92
28×28 2.63 3.14 3.66 4.17 4.67 5.18 6.18 7.66 10.06
30×30 2.82 3.37 3.92 4.47 5.02 5.56 6.64 8.23 10.82
36×23 2.77 2.31 3.86 4.4 4.93 5.46 6.52 8.08 10.63
36×36 3.39 4.06 4.72 5.38 6.04 6.7 8.01 9.94 13.1
38×38 4.99 5.69 6.39 7.08 8.46 10.51 13.86
40×40 5.26 5.99 6.73 7.46 8.92 11.08 14.63
48×23 4 4.66 5.31 5.96 6.61 7.89 9.8 12.91
48×48 6.32 7.21 8.1 8.98 10.75 13.37 17.67
50×50 6.59 7.52 8.44 9.37 11.2 13.94 18.43 22.85
20×10 1.12 1.39 1.66 1.92 2.19 2.45 2.71 3.21
25×13 1.42 1.77 2.12 2.46 2.8 3.13 3.47 4.12 5.09 6.63
30×15 2.1 2.52 2.92 3.33 3.73 4.13 4.92 6.09 7.97
38×25 3.54 4.12 4.7 5.27 5.84 6.98 8.66 11.39
40×10 2.8 3.26 3.71 4.16 4.61 5.49 6.8 8.92
40×20 3.37 3.92 4.47 5.02 5.56 6.64 8.23 10.82
50×25 4.23 4.92 5.61 6.3 6.99 8.35 10.37 13.67
60×30 5.92 6.76 7.59 8.41 10.06 12.51 16.53 20.47
75×45 7.92 9.04 10.16 11.27 13.49 16.79 22.24
55×13 3.83 4.46 5.08 5.7 6.32 7.55 9.37 12.34
60×40 6.59 7.52 8.44 9.37 11.2 13.94 18.43 22.85
60×60 7.92 9.04 10.16 11.27 13.49 16.79 22.24 27.61 32.91
70×30 6.59 7.52 8.44 9.37 11.2 13.94 18.43 22.85
73×43 7.65 8.73 9.81 10.89 13.03 16.22 21.48 26.66
80×40 10.16 11.27 13.49 16.79 22.24 27.61 32.91
80×60 11.87 13.17 15.77 19.64 26.04 32.37 38.62 50.89
80×80 13.58 15.07 18.05 22.5 29.85 37.13 44.33 58.5
95×45 11.87 13.17 15.77 19.64 26.04 32.37 38.62 50.89
100×40 13.17 15.77 19.64 26.04 32.37 38.62 50.89
100×50 14.12 16.91 21.07 27.95 34.75 41.47 54.7
120×60 20.34 25.35 33.66 41.88 50.04 66.12 81.9
150×100 35.34 46.98 58.53 70.02 92.76 115.2
100×100 22.62 28.21 37.46 46.64 55.74 73.73 91.41
150×150 42.48 56.52 70.43 84.29 111.79 138.99

Алуминий 20 — это никелевая или нержавеющая сталь?

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Alloy20 (N08020) — это аустенитный суперсплав на основе никеля, железа и хрома с отличной устойчивостью к общей коррозии, коррозии между зернами, коррозии от ржавчины и коррозии в щелях в химических средах, содержащих хлориды, серную кислоту, фосфорную кислоту и азотную кислоту. Его коррозионная стойкость хорошая между марками 316L и Hastelloy, но не так хороша, как у нержавеющей стали марки 316L, в некоторых амминосодержащих растворах из-за способности легко образовывать комплексы никеля с аммиаком.

Кроме того, у него хорошая способность к холодному формованию и сварке даже при температуре до 500 °C. Низкий углеродный состав и добавление ниобия способствуют снижению образования карбидов в зоне подверженности нагреву, поэтому в большинстве случаев его можно использовать в сварном состоянии.

На протяжении длительного времени многие люди спорят: является ли сплав 20 нержавеющей сталью или никелевым сплавом? Поскольку их содержание никеля составляет всего 36%%, граница между нержавеющей сталью и никелевыми сплавами становится нечеткой. В целом можно сказать, что сплав 20 — это никелевый сплав. Новая версия стандарта ASTM A240 включает в себя сплав 20, что подтверждает, что сплавы 20 классифицируются как нержавеющая сталь с этой стороны. Латунные листы из сплава 20 соответствуют стандарту ASTM B463, ASME SB463. Такие же материалы, как N08904 (904L), N08926 (1.4529), и т. д., уже классифицировались в стандарте ASTM B серии никелевых сплавов.

 

Alloy20 обладает общими характеристиками никелевых сплавов с точки зрения сварочных свойств: в целом он не образует холодных трещин при сварке, а более подвержен образованию горячих трещин. Из-за никеля и серы фосфор может образовывать низкотемпературные эвтектические соединения; при затвердевании часто образуется толстая дендрическая аустенитная структура; примеси с низким температурой плавления чаще образовывают центры в границах зерна; размер зерна и влияние кристаллизации на усадку и сжатие при сварке, а также отсутствие полной кристаллизации граница материала с низким температурой плавления легко приводит к образованию горячих трещин, поэтому необходимо строго контролировать содержание серы и фосфора в сварочном материале.

Металл сплав 20 обладает отличной устойчивостью к коррозии при напряжении, хорошей устойчивостью к локальной коррозии, удовлетворительным уровнем коррозионной стойкости в большинстве химических сред, в частности в хлорном газе и во всех видах сред, содержащих хлориды, в частности в сухом хлорном газе, в кислоте мёртвой и уксусной кислоте, в ангидридах, в морской воде и соленой воде и т. д. При этом 20-х сплав используется для коррозии композитных материалов, снижающих окисление, часто применяя его в среде серной кислоты и при обработке солями хлора, содержащими ионы галогена и металлы, например в гидрометрологии и в промышленных установках по производству серной кислоты.

Первоначально разработанный в 1951 году для применения в серной кислоте, сплав 20 является предпочтительным сплавом для промышленных сред с серной кислотой. При температуре кипения серной кислоты от 20% до 40% °C он демонстрирует отличную устойчивость к коррозии при напряжении и является отличным материалом для многих отраслей промышленности, таких как химическая промышленность, пищевая промышленность, фармацевтическая промышленность и производство пластмасс. Он может использоваться в теплообменниках, смесительных цистернах, оборудовании для очистки и кипячения металлов и трубопроводах. Сплав 20 также может применяться в оборудовании для производства синтетических каучуков, фармацевтических препаратов, пластмасс, органических и тяжелых химических процессов, в резервуарах для хранения, трубах, теплообменниках, насосах, клапанах и других технологических устройствах, в устройствах для кипячения, в химических технологических трубопроводах, в пузырьковых крышках, в производстве продуктов питания и красителей. Часто его используют для производства пищевых продуктов и красителей.

Теоретическое веса 304-го резьбового соединения из нержавеющей стали

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Stainless steel pipe fittings are extensively used in the manufacturing industries for its durability and cost-effectiveness. It has many advantages over the traditional pipe fittings that make it more preferable than any other. The cost-effectiveness of the alloy products greatly contributes to their wide application. Besides this, it helps in the maintenance of the pipe systems too. These are the main reasons why the 304 pipe fittings and accessories have become popular in the market. As the industry requires, the 304 pipe elbows made by the welded and seamless process can be easily found online. But before buying them, you must ensure their weight for your needs, because it will affect the cost of your shipping and transportation.

 

TP 304 Stainless steel elbow weight chart(Theoretical, kg)

DN O.D Radius Nominal wall thickness, T
NPS DN D R=1.5D SCH5s W SCH10s W SCH10 W SCH20 W SHC30 W SCH40s W STD W SCH40 W SCH60 W
1/2 15 21.3 38 1.7 0.05 2.11 0.06 2.11 0.06 2.41 0.07 2.77 0.08 2.77 0.08 2.77 0.08
3/4 20 26.7 38 1.7 0.06 2.11 0.08 2.11 0.08 2.41 0.09 2.87 0.10 2.87 0.10 2.87 0.10
1 25 33.4 38 1.7 0.08 2.77 0.13 2.77 0.13 2.9 0.13 3.38 0.15 3.38 0.15 3.38 0.15
1 1/4 32 42.2 48 1.7 0.13 2.77 0.20 2.77 0.20 2.97 0.22 3.56 0.26 3.56 0.26 3.56 0.26
1 1/2 40 48.3 57 1.7 0.17 2.77 0.28 2.77 0.28 3.18 0.32 3.68 0.37 3.68 0.37 3.68 0.37
2 50 60.3 76 1.7 0.29 2.77 0.47 2.77 0.47 3.18 0.54 3.91 0.66 3.91 0.66 3.91 0.66
2 1/2 65 73 95 2.1 0.56 3.05 0.79 3.05 0.79 4.78 1.21 5.16 1.30 5.16 1.30 5.16 1.30
3 80 88.9 114 2.1 0.82 3.05 1.17 3.05 1.17 4.78 1.79 5.49 2.04 5.49 2.04 5.49 2.04
3 1/2 90 101.6 133 2.1 1.09 3.05 1.56 3.05 1.56 4.78 2.41 5.74 2.86 5.74 2.86 5.74 2.86
4 100 114.3 152 2.1 1.41 3.05 2.02 3.05 2.02 4.78 3.11 6.02 3.87 6.02 3.87 6.02 3.87
5 125 141.3 190 2.8 2.85 3.4 3.48 3.4 3.48 6.55 6.56 6.55 6.56 6.55 6.56
6 150 168.3 229 2.8 4.11 3.4 5.02 3.4 5.02 7.11 10.26 7.11 10.26 7.11 10.26
8 200 219.1 305 2.8 7.15 3.76 9.66 3.76 9.66 6.35 16.11 7.04 17.80 8.18 20.58 8.18 20.58 8.18 20.58 10.31 25.67
10 250 273.1 381 3.4 13.66 4.19 16.79 4.19 16.79 6.35 25.23 7.8 30.83 9.27 36.43 9.27 36.43 9.27 36.43 12.7 49.27
12 300 323.9 457 4 22.64 4.57 26.08 4.57 26.08 6.35 36.03 8.38 47.25 9.53 53.53 9.53 53.53 10.31 57.77 14.27 78.95
14 350 355.6 533 4 29.02 4.78 34.95 6.35 46.22 7.92 57.39 9.53 68.73 9.53 68.73 11.13 79.90 15.09 107.08
16 400 406.4 610 4.2 40.20 4.78 45.79 6.35 60.59 7.92 75.27 9.53 90.21 9.53 90.21 12.7 119.25 16.66 154.87
18 450 457.2 686 4.2 50.91 4.78 58.01 6.35 76.79 7.92 95.44 11.13 133.17 9.53 114.43 14.27 169.54 19.05 223.88
20 500 508 762 4.8 71.67 5.54 82.94 6.35 94.91 9.53 141.53 12.7 187.41 9.53 141.53 15.09 221.61 20.62 299.43
22 550 558.8 838 4.8 86.77 5.54 100.43 6.35 114.94 9.53 171.51 12.7 227.25 9.53 171.51 22.23 390.83
24 600 609.6 914 5.5 119.59 6.35 136.90 6.35 136.90 9.53 204.37 14.27 303.60 9.53 204.37 17.48 369.89 24.61 514.50

 

Для чего используется дуплексный нержавеющий сталь?

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Duplex stainless steel refers to the stainless steel that have each 50% of ferrite and austenite , the general content of the less phase is at least 30%, it has both the characteristics of austenite and ferrite stainless steel. Compared with ferrite, it has higher plasticity, toughness, no room temperature brittleness, intergranular corrosion resistance and welding performance are significantly improved, also maintain the 475℃ brittleness of ferrite stainless steel and high thermal conductivity, superplasticity and other characteristics. Compared with austenitic stainless steels, dual-phase stainless steels have higher strength and higher resistance to intergranular corrosion and chloride stress corrosion. Duplex stainless steel is widely used in various applications because of its excellent comprehensive mechanical properties and resistance to chloride stress corrosion, papermaking industry, Chemical and petrochemical industries, Hydrometallurgy; Marine and coastal applications, plumbing installations for food and beverage plants, buildings, etc

Pulp and paper

Beginning in 1930, one of the first applications of duplex stainless steel was in the sulfite paper industry. Today, duplex stainless steel is used in the pulp and paper industry as bleaching equipment, digesters, chip storage tanks, black and white storage tanks, and suction roll housings. duplex stainless steels have high strength, excellent corrosion resistance, and the same pressure rating that allows for the use of thinner sheets, and have now replaced austenitic stainless steels and carbon steels in paper industry applications. It has lower composite material costs, shorter welding times, and lower transportation and handling costs.

 

Desalination

Due to the high chloride content, high-temperature corrosive process environment, seawater desalination subjected the material to one of the most stringent tests. Desalination customers need to strike a balance between meeting corrosion resistance requirements and keeping their investments affordable. In earlier desalination projects, the evaporators for the MSF and MED desalination plants were manufactured using carbon steel. Later, MSF evaporators are generally coated with 316L austenitic stainless steel. The MED evaporator is first coated with epoxy resin and then stainless steel.

The benefits of duplex stainless steel have high strength (twice that of conventional austenitic stainless steel) combined with high corrosion resistance. As a result, duplex stainless steel evaporators can be manufactured from thinner steel plates, requiring less material and welding. Other benefits include ease of handling and less overall impact on the environment. 2205 duplex stainless steel is used to manufacture bulk duplex steel evaporators. The Melittah MSF facility and the Zuara Med facility in Libya were installed to construct three sets of multistage flash MSF units using the concept of combining two duplex steel, 2205 and UNS S32101.

 

Oil and gas

In the oil and gas industry, duplex stainless steels play a vital role in helping to withstand harsh conditions. This is because its strength, pitting resistance and crevice corrosion resistance are better than standard austenitic stainless steels, and the pitting value (PREN) of dual-phase stainless steels is usually higher than 40. Duplex stainless steel is mainly used in fluid piping, process piping systems and equipment such as separators, scrubbing units and pumps. At sea area, these materials are used in downhole production pipes, fittings and assembly lines, production tree parts, fluid pipes and pipelines for transporting corrosive oil and gas. Super Duplex Stainless Steel (25% Cr) has high strength, excellent fatigue resistance and good coupling compatibility with other high alloy stainless steels.

 

Food and Beverages

Economic duplex steels have also proved their value in the food and beverage industry. The material is used in two projects in Spain, a food storage facility and a wine storage facility.

At the Port of Barcelona, Emypro SA built all the food storage tanks using S32101, replacing the EN304/304L. The wine storage warehouse for Garcia Carrion, built by Spanish tank manufacturer Martinez Sole in Demiere, southern Spain, was the first to use dual-phase stainless steel: The S32101 and 2304, as low-cost replacements for 304/316L, were used to build the roof and topmost roof for all new tanks.

 

Construction industry

Duplex steel plays an important role in the construction of Bridges that need high bearing strength when used in a corrosive and salt environment. The 2205 duplex stainless steel is used for the Stonecutters Bridge in Hong Kong and the Double Helix Walking Bridge in Singapore. In 2006, 2,000 tons of 2205 duplex steel sheets and pipes were used for the Stonecutters Island Bridge. The surface part of the bridge was constructed from custom-sized sheets by Chinese duplex stainless steel manufacturers. These stainless steel sheets are polished and shot-peened for optimum reflectance both day and night.

The world’s largest stainless steel roof at the new Doha International Airport in Qatar is constructed using an economical duplex stainless steel (S32003) containing molybdenum. The terminal’s most prominent feature is its wavy roof, which is said to be the largest stainless steel roof in the world. The roof covers about 195,000 square meters (2.1 million square feet) and uses about 1,600 tons (3.5 million pounds) of dual-phase stainless steel. Several factors must be considered in the choice of stainless steel grades, the most important of which is the distance between the airport and the sea. Not only must the roof resist the heat and humidity of the Middle East, but it must also withstand salt. Other factors for choosing Duplex Stainless steel include cost and a good strength-to-weight ratio when compared to other steels.

Почему нержавеющая сталь марки 201 дешевле марки 304?

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201 stainless steel, a relatively inexpensive alternative material to the traditionally 304 stainless steel. The 201 stainless steel sheet does have its advantages over its competitors, it uses a less amount of Cr and nickel content. This leads to less wastage in the making of joints as well as a reduction in the cost of production. In spite of this though the stainless steel sheet loses some of its hardness and ductility when compared to 304 stainless steel.

201 stainless steel sheet has around half the nickel content as that of 304 stainless steel. Instead, tungsten is replaced by various alloy additions of nitrogen and manganese. It is possible that the overall contribution of these alloy ingredients may not equal the total content of nickel but they certainly contribute in a pretty significant manner. The disadvantage of this material is that the following 18% chromium content and low nickel content can not reach the balance and form ferrite, so the chromium content in 201 stainless steel to 13.5% ~ 15%, in some cases down to 13% ~ 14%, its corrosion resistance is not compared with 304 and other similar steel. In addition, manganese and, in some cases, copper reduce the possibility of re-passivation under acidic conditions common in the corrosion sites of deposits and crevasses. The destruction rate of 201 steel under these conditions is approximately 10-100 times that of 304 stainless steel. Residual sulfur and carbon content in steel is often not controlled during production, even during material recycling.

The major change that occurs in the composition of these stainless steels is the replacement of nitrogen with manganese. The nickel content is reduced from about 20 % in the case of 201 to just 7 % in the case of 304 stainless steel. This is primarily due to the fact that the tungsten is replaced by manganese. There are some other advantages as well, which can be looked into as the combination of both the drawbacks coming together with results in a very effective all-round stainless steel.

The next stainless steel alternative that has come up in the last couple of years has been the use of carbon in place of nitrogen. Carbon is extremely hard-wearing and durable. Many of the new appliances that are coming onto the market use carbon in place of nickel and this is because of this reason alone. Carbon also increases the softness of the alloy and this can be used in household appliances that use a lot of electricity such as stoves and microwaves. The increase in softness can also make the performance of these household appliances much better.

The entire composition of the 201 stainless steel is changed when the carbon is replaced by manganese. This makes the alloy harder, stronger and also more resistant to corrosion. The physical properties of this alloy improve as a result of the increase in mechanical properties and the thermal conductivity improves. As we can see, the combination of these two makes for a perfect match. If you are looking for a brand new kitchen set or if you want to replace the kitchenware of your kitchen then the best option would be to opt for the 201 stainless steel. We have taken pride of place in the supplying of stainless steel products such as 201, 304, 316 and others. When opening a new steel project, it is important to look for a high-quality product.

Austenitic Heat resistant stainless steel

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309 and 310 stainless sheets of steel are heat-resistant austenitic steels characterized by high Cr and Ni content. 309S and 310S are their low carbon versions respectively. In oxidizing media, they both have excellent corrosion resistance and high-temperature strength. At room temperature, the matrix microstructure of austenitic stainless steel 310 is pure γ. 310 is also known as “2520 stainless steel” because it contains 25% chromium and 20% nickel, respectively. 310S and 309S are not easy to oxidize at high temperature and are commonly used high-temperature resistance grades. The experimental results show that the oxidation rate of 310 is slow when the temperature is less than 1000℃. As the temperature continues to rise to 1200℃, the degree of oxidation of 310 accelerates rapidly. In addition, they are also used in the transport and storage of strong acids such as nitric acid with a concentration of 65% ~ 85%.

 

Alternative material in other standards:

JIS G4303 SUS 309S, SUS 310S

EN 10088-1 X12CrNi23-13/ 1.4833, X15CrNiSi25-21/1.4841, X8CrNi25-21/ 1.4845

 

Chemical Composition

ASTM 309 309S 310 310S
C ≤0.20 ≤0.08 ≤0.25 ≤0.08
Си ≤1.00 ≤1.00 ≤1.50 ≤1.50
Мн ≤2.00 ≤2.00 ≤2.00 ≤2.00
P ≤0.045 ≤0.045 ≤0.045 ≤0.045
S ≤0.030 ≤0.030 ≤0.030 ≤0.030
Cr 22.00~24.00 22.00~24.00 24.00~26.00 24.00~26.00
Ни 12.00~15.00 12.00~15.00 19.00~22.00 19.00~22.00

Under the high temperature condition, 310 heat resistant stainless steel can keep the performance is stable, not easy to be corroded and oxidized by the outside. This is mainly due to the high Cr content in 310 stainless steel itself, metal Cr can combine with oxygen to form Cr2O3 oxide film, which constantly covers the surface of 310 steel until all the package, equivalent to 310 steel put on the “protective clothing”, which can prevent the internal 310 metal contact with the outside world, This is the main reason why 310 steel can have good oxidation resistance at high temperature.

For heat-resistant stainless steel, the chromium (Cr) element is stable at high temperature, does not occur oxidation and falls off. But the content of Cr can not be too high, otherwise, the toughness of stainless steel will also decline because Cr can promote the emergence of α composition and inhibit γ, too much α is easy to lead to the generation of brittle phase. Therefore, in austenitic stainless steel, we hope that the content of Cr remains moderate, which can not only ensure the performance of the material in all aspects but also prevent the emergence of some brittle phases.

Nickel is a very important element in heat-resistant austenitic stainless steel and plays an active role in promoting the formation of γ. The increase of Ni content can make the transition temperature from γ to αphase become very low, which can enhance the stability of the austenite matrix. In addition, appropriate Ni content can obviously improve the overall mechanical properties and good welding properties of stainless steel.